Food manufacturing businesses must be able to keep up with changing regulations, technological advances, and increasing omnichannel shopping. In fact, in today’s climate, food manufacturing productivity and effectiveness are greatly affected by their ability to keep up with the demands of regulations, clients, and the economy.

Zebra Technologies and Imprint Enterprises have the tools, knowledge, and expertise to help you move forward with the future of barcode technology, including which barcode scanners are best for your manufacturing facility.

What’s Important to Know About Scanning

It's important to know what kind of barcodes your food manufacturing SMB is needing to scan to determine what kind of Zebra scanners are best suited to your needs. There are different forms of barcodes, depending on the product it is placed on and the lifecycle requirements of the barcode itself.

1D, or linear, barcodes can only hold approximately 20-25 characters. 2D barcodes can have a higher data density in a smaller space. 2D barcode labels use patters, shapes, and dots to encrypt more data information and can include images, website addresses, and binary data.

In most food industries, such as manufacturers and retailers, use 1D barcode labels. With Zebra Technologies, you can have the option to be able to scan what you need, whenever you need to. Most scanners are rugged, and some even have the ability to withstand sanitization and sterilization measures to minimize contaminations.

Once you know what kind of barcodes you will be scanning, it’s important to determine if you will need tethered scanners or cordless scanners. Tethered scanners are typically connected to a host computer via USB cable, which powers the scanner. Cordless scanners are portable and typically connect via Bluetooth or Wi-Fi to host computers.

An Option for Any Stage of Business

Zebra has options to support any stage of business growth. From just starting out to facilitating a growing demand, Imprint can help walk you through Zebra’s barcode scanner options.

Starting Out Options

For food manufacturing SMBs that are just starting out, the following scanners are good options:

Durable and Flexible Options

For food manufacturing SMBs that are looking for options that provide greater flexibility and durability, the Zebra DS4600 series provides a better option:

• Capture laser etched direct part marks, high density and low contrast codes, and 4-in wide barcodes
• Reads 13 mil 100% UPC barcodes up to 8.5 in (21.5 cm) away
• 800 MHz microprocessor, megapixel sensor
• Zebra’s exclusive PRZM Intelligent Imaging technology
• IP52 Sealing

Long-Lasting Options

For food manufacturing SMB’s that are wanting professional and long-lasting solutions, and scanners that can withstand sterilization and sanitization measures, the following are the best options to choose from:

Zebra DS3608

• • • Ultra-rugged tethered scanner
    • Scan 1D/2D barcodes up to 5 ft (1.5 m) away
    • High resolution imaging sensor scans damaged barcodes
    • Zebra’s exclusive PRZM Intelligent Imaging technology
    • IP67 Sealing
    • Drop Spec 8 ft (2.4 m) drop to concrete with 5,000 tumbles
    • Extreme temperature rating

Barcode Labeling is an Interconnected System

When you incorporate a complete Zebra Technologies barcode labeling system within your food manufacturing business, the process becomes more simplified which enhances operational efficiency. Every aspect of barcode labeling technology creates an interconnected system that can help your company thrive and grow into the future.

Zebra Technologies & Imprint Enterprises have over 30 years of experience each to help move your SMB food manufacturing company into a technological future that is more efficient. Zebra is an expert in the barcoding technology field with their rigorous testing of their own products. Zebra has multiple R&D facilities to test their products and is one of the largest converters in the USA for barcode labels.

Imprint Enterprises is a Premiere Solution Partner with Zebra Technologies. Imprint is a company that grows with you, providing your food manufacturing business with a total, competitively priced solution. Imprint builds a lifelong relationship with you and your company that is based on quality and trust.

With Zebra & Imprint, there are multiple options to suit your growing needs and your budgetary requirements. From just starting out to a long-lasting solution, Imprint’s specialists can help you determine what it will take to get you where you want to go. You can have a comprehensive barcoding solution that will decrease overall costs, increase efficiency, and achieve higher levels of customer satisfaction.

Contact Imprint Enterprises today to discuss Zebra’s barcode labeling solutions that are best for you.

What’s Important to Know About Terminals

An Option for Any Stage of Business

Whatever stage your manufacturing business is at, starting out or planning long-term future growth, Zebra has options to support you. Imprint’s specialists are always available to help you understand the differences with Zebra’s terminals.

Starting Out Options

For manufacturing SMBs that are just starting out, the following terminal are good options:

• • • Zebra MC2200
      • • Wi-Fi connection only
        • 4-inch WVGA capacitive touch display
        • Corning® Gorilla® scanner window
        • 34-key numeric keypad
        • Android OS
        • PRZM Intelligent Imaging technology
        • Drop spec 5 ft (1.52 m) drop to concrete with 500 tumbles
        • IP65 sealing
    • Zebra MC2700
      • • Wi-Fi or Cellular connection
        • 4-inch WVGA capacitive touch display
        • Corning® Gorilla® scanner window
        • 34-key numeric keypad
        • Android OS
        • PRZM Intelligent Imaging technology

 Durable and Flexible Options

For manufacturing SMBs that are looking for a terminal option that provides greater flexibility and durability, the Zebra MC3300 is a better option:

• • • Data capture up to 70 ft (21.3 m)
    • Configurable forms: pistol grip, turret with rotating head, straight shooter
    • IP54 sealing
    • Wi-Fi enabled
    • Backwards compatible with MC3200 accessories
    • Android OS

Long-Lasting Options

For manufacturing SMB’s that are wanting professional and long-lasting solutions, the following are the best terminal options to choose from:

Barcode Labeling is an Interconnected System

When you incorporate a complete Zebra Technologies barcode labeling system within your manufacturing business, the process becomes more simplified which enhances operational efficiency. Every aspect of barcode labeling technology creates an interconnected system that can help your company thrive and grow into the future.

Zebra Technologies & Imprint Enterprises have over 30 years of experience each to help move your SMB Manufacturing company into a technological future that is more efficient. Zebra is an expert in the barcoding technology field with their rigorous testing of their own products. Zebra has multiple R&D facilities to test their products and is one of the largest converters in the USA for barcode labels.

Imprint Enterprises is a Premiere Solution Partner with Zebra Technologies. Imprint is a company that grows with you, providing your manufacturing business with a total, competitively priced solution. Imprint builds a lifelong relationship with you and your company that is based on quality and trust.

With Zebra & Imprint, there are multiple options to suit your growing needs and your budgetary requirements. From just starting out to a long-lasting solution, Imprint’s specialists can help you determine what it will take to get you where you want to go. You can have a comprehensive barcoding solution that will decrease overall costs, increase efficiency, and achieve higher levels of customer satisfaction.

Contact Imprint Enterprises today to discuss Zebra’s barcode labeling solutions that are best for you

Manufacturing businesses must be able to keep up with the technological advances and increasing omnichannel shopping. In fact, in today’s climate, manufacturing productivity and effectiveness are greatly affected by their ability to keep up with the demands of clients and the economy.

Zebra Technologies and Imprint Enterprises have the tools, knowledge, and expertise to help you move forward with the future of barcode technology, including which barcode scanners are best for your manufacturing facility.

What’s Important to Know About Scanning

It's important to know what kind of barcodes your manufacturing SMB is needing to scan to determine what kind of Zebra scanners are best suited to your needs. There are different forms of barcodes, depending on the product it is placed on and the lifecycle requirements of the barcode itself.

1D, or linear, barcodes can only hold approximately 20-25 characters. 2D barcodes can have a higher data density in a smaller space. 2D barcode labels use patters, shapes, and dots to encrypt more data information and can include images, website addresses, and binary data.

Once you know what kind of barcodes you will be scanning, it’s important to determine if you will need tethered scanners or cordless scanners. Tethered scanners are typically connected to a host computer via USB cable, which powers the scanner. Cordless scanners are portable and typically connect via Bluetooth or Wi-Fi to host computers.

An Option for Any Stage of Business

Zebra has options to support any stage of business growth. From just starting out to facilitating a growing demand, Imprint can help walk you through Zebra’s barcode scanner options.

Starting Out Options

For manufacturing SMBs that are just starting out, the following scanners are good options:

• • • LI2208 Handheld Scanner
      • • Scans 1D barcodes only
        • Reads 13 mil 100% UPC barcodes up to 30 in (76.2 cm) away
        • Reads 26 mil 200% UPC barcodes up to 55 in (139.7 cm) away
        • IP42 Sealing
    • DS8100 Series Handheld Imagers
      • • Tethered and cordless options
        • Scan 1D/2D barcodes
        • Reads 13 mil 100% UPC barcodes up to 24 in (61 cm) away
        • High resolution imaging sensor
        • Zebra’s exclusive PRZM Intelligent Imaging technology
        • IP52 Sealing

 Durable and Flexible Options

For manufacturing SMBs that are looking for options that provide greater flexibility and durability, the Zebra DS4600 series provides a better option:

• • • Capture laser etched direct part marks, high density and low contrast codes, and 4-in wide barcodes
    • Reads 13 mil 100% UPC barcodes up to 8.5 in (21.5 cm) away
    • 800 MHz microprocessor, megapixel sensor
    • Zebra’s exclusive PRZM Intelligent Imaging technology
    • IP52 Sealing

Long-Lasting Options

For manufacturing SMB’s that are wanting professional and long-lasting solutions, the following are the best options to choose from:

Barcode Labeling is an Interconnected System

When you incorporate a complete Zebra Technologies barcode labeling system within your manufacturing business, the process becomes more simplified which enhances operational efficiency. Every aspect of barcode labeling technology creates an interconnected system that can help your company thrive and grow into the future.

Zebra Technologies & Imprint Enterprises have over 30 years of experience each to help move your SMB Manufacturing company into a technological future that is more efficient. Zebra is an expert in the barcoding technology field with their rigorous testing of their own products. Zebra has multiple R&D facilities to test their products and is one of the largest converters in the USA for barcode labels.

Imprint Enterprises is a Premiere Solution Partner with Zebra Technologies. Imprint is a company that grows with you, providing your manufacturing business with a total, competitively priced solution. Imprint builds a lifelong relationship with you and your company that is based on quality and trust.

With Zebra & Imprint, there are multiple options to suit your growing needs and your budgetary requirements. From just starting out to a long-lasting solution, Imprint’s specialists can help you determine what it will take to get you where you want to go. You can have a comprehensive barcoding solution that will decrease overall costs, increase efficiency, and achieve higher levels of customer satisfaction.

Contact Imprint Enterprises today to discuss Zebra’s barcode labeling solutions that are best for you

Imprint Enterprises is a company that grows with you. We provide your business with a total, competitively priced solution, including premium hardware, software, printing media and supplies, break-fix repairs, and consulting. Our partnership doesn’t end after a single purchase. It is a relationship based on quality and trust.

With 32 years of experience and product knowledge, Imprint Enterprises is an industry-leading provider of barcode printers, scanners, verifiers, software, RFID, labeling, warehouse labeling systems, as well as repair and maintenance solutions. Some clients have been with Imprint Enterprises from the start of the company. Every client is about building a lasting relationship.

From Farmers Market to Major Grocery Chain

A small startup company that makes a food product started with 10 people. This small business won a contract to sell their product in a national grocery store chain. This one contract took their business from 10 people to 250 people in about 8 months. This company contacted Imprint Enterprises to help them get a barcode system set up to meet the requirements of a major retailer.

From $25 Million to $900 Million in Sales

From RFID Tags to Regular Software Updates

A medical device manufacturer wanted to incorporate RFID tags into medical caliber products to better track and the medical products that would be returned for refurbishment and servicing. Upon rolling out that project, this company immediately wanted to scale that to having RFID to read every pallet that was shipping out, which could have 80 different products. They are still a client today, receiving software updates on a regular basis.

Solutions to Fit Your Budget 

With good, better, and best options, there are solutions to match any budget requirements without the pressure to buy the most expensive option. Our specialists understand that you have other needs that must be met. There are technological options to work with to get you where you want to go.

A Partner that Builds a Trusting Lifelong Relationship

When considering who to hire to incorporate barcoding into your small business or to upgrade your outdated tech in your medium-sized business, it’s always important to look at who is considered an expert.

Imprint Enterprises supports multiple industries such as manufacturing, distribution, logistics, food processing, co-packagers, beverage, pharmaceuticals, and more. Imprint Enterprises is a Premiere Solution Partner with Zebra Technologies, a leader in the barcoding technologies industry.

Imprint Enterprises has been presented with a wide array of challenges, including multiple departments and consultants for one company, and have successfully integrated solutions to bring a unique and valuable service to SMB’s. Whether you need data collection or mobility hardware service, parts, and supplies, or simply advice and technical support on how to get the most out of your technology, our skilled and responsive staff is ready to help in taking your business to the next level.

Imprint can help SMB’s move beyond current deadlines and look towards future possibilities with technology that is designed to last, grow, and learn with you. Imprint creates lifelong relationships and will help you every step of the way. Why would you hire someone that is one-and-done? Call the specialists that understand your needs even if you don’t.

Allow Imprint to become a part of your family, not just an addition to your function. Contact Imprint Enterprises today!

Upgrading to a system such as BarTender® can improve the lifecycle of barcode labels, ensure compliance for any industry, and has multiple editions for any business need. Upgrading to RFID enhances traceability. Creating a functional warehouse with enhances productivity and effectiveness.

BarTender®

BarTender® is an all-in-one barcode software solution from Seagull Scientific that is simple and cost-effective. This software program makes it easy for medium-sized businesses to create, automate, and manage barcodes, labels, RFID tags, and more.

BarTender® 2021 is the latest upgrade of a program that has been around for decades. It is a game changer with upgraded automation, integration, and database capabilities with new design tools and greater security.

Create any barcode label you need from any network printer. BarTender® 2021 can help any organization on a local or global scale to better manage their labeling lifecycle, increase label quality, integrate with existing business systems, and improve reliability, traceability, and compliance. With this integrated and network connected software program, labels can be printed anywhere anytime, by anyone.

RFID

Radio Frequency Identification (RFID) is commonly used in various application for traced, from production through the supply chain. RFID uses a chip and tag combination for optimal reading, making it superior to barcodes with the ability to be read from long distances and storing significantly more information.

RFID technology can increase operational efficiency, eliminate human error, and reduce capital costs. RFID technology also provides access to real-time data, offering insight for better decision making and precise asset management. Each tag has its own unique serial number.

RFID readers can be fixed for maximum visibility and pinpointing location throughout the warehouse. Readers also come as handheld readers and mobile computers to extend a network’s visibility beyond the walls of the warehouse.

Warehouse Improvements

As warehouse labels age, such as rack and bin labels and vertical aisle signs, they lose their scannability and visibility. This causes slowdowns on stocking orders and even confusion about where the proper materials are or where they go. So now you must consider what it will take to replace all those labels. How much time will it take? Will it interfere with getting orders out on time?

What if you don’t even have a system set up in your warehouse yet? As you grow and your warehouse starts increasing in capacity and size, not having a proper system in place will negatively impact the productivity of workers.

From the floor to the bins, from the shelves to the aisle signs, here are some of solutions that will work for you and your warehouse. Warehouse management systems need to keep up with the changing times and increasing demands. This is your first stop to find out more about what you need to transform your warehouse for the future:

• • • Floor Labels & Kits
    • Retro-Reflective Labels
    • Rack & Bin Labels
    • Warehouse Magnets
    • Warehouse and Isle Signs

Barcodes are expected to be used about 84% of the time in warehouse inventory. This increases the need to upgrade technological solutions in your labeling system. Incorporating technology, such as scanners to go with the labels, can also help your warehouse go green by reducing the amount of paper material needed to conduct an inventory and fill orders.

Grow Smarter for your Future

As a medium-sized business you’ve likely already incorporated barcode labeling systems that have become outdated. As such, you might be struggling to keep up with your current and future growth. Your goal is to optimize technology to become more dynamic and profitable in business, especially when your current technology is not meeting expectations.

Why would you hire someone to help you grow that doesn’t understand where you are and where you’re going? Imprint creates lifelong relationships and will help you every step of the way. Why would you hire someone that is one-and-done? Call the specialists that understand your needs even if you don’t.

For medium-sized businesses, Imprint can assist you in moving forward with technology that is designed to last, grow, and learn with you. From upgrading your software system to BarTender®, incorporating RFID technology, or installing/upgrading your warehouse technologies, Imprint has a solution for every aspect of growth.

Allow Imprint to become a part of your family, not just an addition to your function. Contact Imprint Enterprises today!

From understanding barcode labels to understanding the type of equipment out there, it helps you to understand what you might want to ask for. This section describes what equipment is needed to get you started, such as scanners, printers, labels, and software.

Barcode Labels

Barcode labels identify products and assets, which is critical to your business. Compliance, brand identity, and effective data/asset management require effective and accurate labeling. The quality of the labeling and printing effects operational efficiency.

Knowing the type of barcode you need will also determine the supporting technology you need (integration systems, printers, scanners, readers). And like with any equipment, repair service and proactive maintenance to keep printers making labels with scannable barcodes is essential.

Scanning and Verifying Barcode Labels

Handheld devices enable data collection while on the move. They’re available in a variety of keypad configurations to accommodate your business needs, and they support several different wireless technologies. Handhelds, manufactured by companies like Zebra Technologies, are commonly used for barcode scanning. The Zebra DS3500 Series and Zebra 3600 Series are some of the best options for handheld scanners.

Using barcode verifiers can make sure barcodes are readable. Verifiers are designed for accuracy and repeatability, checking your barcodes for the highest ANSI or ISO quality using a pass/fail or letter grade. A quick search will find a wide range of models and prices. It’s important to hire a specialist that can get the best fit for your size, your goals, and your budget.

Printing Barcodes

Printing barcode labels from your facility provides 24/7 reliability to eliminate downtime. From large labels to small, you can find a barcode printer that is right for you that can be connected wirelessly or through a standard connection for flexible configuration. The user-friendly designs of barcode printers simplify maintenance and troubleshooting.

Industrial barcode label printers range from specialty thermal printers, including barcode label printers, mobile barcode printers, and print-and-apply systems. Printers are adaptable to meet your small business and evolving technology needs, from black-and-white labels to color.

Barcode Labels

Barcode labels come in a variety of sizes, shapes, colors, and materials. There are also the printing supplies like wax, wax/resin, and resin barcode ribbons. Direct thermal fuses ink onto the label material while the thermal transfer method prints images via wax or resin ribbons.

Software Basics

Start With Someone that Understands Your Needs

While all this information can seem overwhelming at first, it helps to find someone that will be able to easily walk you through everything. Getting started with a barcoding system to help your company grow while working with a budget should be a specialist’s priority. Imprint Enterprises even has a remote device management service that can help maintain and manage your devices for you.

Why would you hire someone to help you grow that doesn’t understand where you are and where you’re going? Imprint creates lifelong relationships and will help you every step of the way. Why would you hire someone that is one-and-done? Call the specialists that understand your needs even if you don’t.

As a small business, Imprint can help you to move beyond current deadlines and look towards future possibilities. It all starts with understanding that barcoding technology is not as overwhelming as it may seem. Basic concepts are easily outlined from what a label is, to the equipment needed, to software that more effectively manages tracking barcode information.

Allow Imprint to become a part of your family, not just an addition to your function. Contact Imprint Enterprises today!

By upgrading your technology, department coordination and general management can be made simpler.

Smarter Technology

Having been inducted into the world of barcoding for a while now, you may already be familiar with 1D and 2D barcoding technology. Are 3D barcodes the next step for your company? 3D barcodes are primarily used as an added security measure during the manufacturing of some pharmaceutical, medical, and high-end jewelry products.

3D barcodes, also known as QR codes, are an upgraded version of 2D and are not a replacement. 3D barcodes look like 2D barcodes but differ in the fact that you can feel the bars and squares that are slightly protruding from the barcode. This form of barcode is typically engraved directly onto the surface of a product or onto a type of alloy that is then attached to the product.

Maybe it’s time to integrate a barcode labeling system with an Enterprise Resource Planning (ERP) system. By providing a direct interface between the barcode labeling system and the ERP system, your operations can benefit with interconnection while maintaining the look and feel of your current systems and keep production flowing smoothly.

Barcodes are not the only items that have been quickly advancing with technology. Barcode printers can print better and faster than before, with varying sizes to match in-house printing demands. Barcode scanners range from ring-size to rechargeable handheld devices. Monitors can be fixed to vehicles or transferable and are stronger and faster.

Even software systems have seen major advances. Medium-sized businesses tend to have several contracts with different needs, requiring something to bring everything into a single interface, which is more common now. With all the options available now, it’s easy to see how a company can get lost in a sea of options to choose from.

Coordination Between Departments

Some businesses also use consultants for contract fulfillment. This requires hiring someone to take your company into the future while managing complexity of communication inside and outside of your company. How many solutions driven companies can help you upgrade your systems with what you need to grow while managing several chains of communication?

Warehouse Management Upgrading

In an era of technology and increasing omnichannel shopping, creating a smarter warehouse for the future to keep up with demands and your growing needs is ever important. If you have a warehouse management system, look around your warehouse to see if labels are fading and wearing down. If you don’t have a system, how will you maintain growth?

Installing smart labels for easy scanning and enhancing the visibility of your signs will boost productivity and expedite order fulfillment. Barcode scanning will increase in use by as much as 67% for greater efficiency. Is your warehouse designed to keep up with that demand?

Smart Growth is Your Future 

Approximately 90% of all businesses in the world are small and medium-sized businesses. SMBs employ 50-90% of the workforce (percentage varies by country) and are the driving force for global economic growth. You can see where you are now and where you want to go in the future. Why would you hire someone to help you grow that doesn’t understand where you are and where you’re going?

Imprint creates lifelong relationships and will help you every step of the way. Why would you hire someone that is one-and-done? Call the specialists that understand your needs even if you don’t. For medium-sized businesses, Imprint can assist in moving forward with technology that is designed to last, grow, and learn with you.

Optimize the expense of updating/upgrading your barcode systems and software in a way that will help your company see faster growth with larger profits. Hire a company that will understand multiple aspects of your business, from multiple internal points of contact to including external consultants.

Allow Imprint to become a part of your family, not just an addition to your function. Contact Imprint Enterprises today!

One takeaway is clear: the more you know about barcode systems the more profitable your enterprise can become. And that applies to warehousing, retail, shipping, transportation and logistics, IT, transportation, engineering, and quality control.

The Origin Story of Barcodes

It’s a story told in two parts. First, 1D barcodes.

The very first barcode scanner was a wand with a single LED emitter. Legend has it that the first barcode scanned was a pack of Wrigley’s chewing gum at a Kroger grocery store. This first-generation, one-dimensional barcode (1D or linear code) was a visual black and white pattern of vertical lines resembling a picket fence.

For example, common 1D barcodes include Codabar (used in libraries and overnight package delivery), Code 39 (used in defense and automotive applications), GS1 DataBar (used in healthcare), and Code 128 ( used in logistics and supply chains).

Within the barcode is a subset of prefixes and suffixes that identify barcode type as well as how it’s used, whether for a pallet, a case, or a unit. This encoded information can be tracked to inventory, location, price, and other factors.

Barcodes and barcode scanners delivered a new capacity to enterprises since the time and money invested in stocking, tracking, and shipping inventory were all greatly reduced.

What about 2D barcodes? Well, let’s look at the entire barcode system first and then highlight the differences between 1D and 2D barcodes.

The Barcode Process and System: What’s Included, Exactly?

The barcode system includes a barcode generator or a printer, a scanner, and the data that the scanner captures. That data is sent to a host along with hardware, firmware, and software to properly process that data.

Even though 1D barcodes were pioneered in the 1980s they’re still most prevalent today. As you’d expect, a 1D legacy barcode system has limitations, especially in today’s age of accelerated processing and shipment of goods.

All of which makes it vital you know the differences and advantages between 1D and 2D barcodes.

1D and 2D Barcodes: the Relevant Differences

A 1D barcode has vertical lines. A 2D barcode has patterns and dots. So, is a QR code a 2D barcode? Yes, it’s a type of 2D barcode.

1D barcodes feature an alphanumeric series so if the barcode can’t be read correctly, that alphanumeric code is manually entered by support personnel. (Think of that special sale item at checkout that displays an incorrect price.)

The most common type of 1D barcode scanner is the grocery store self-checkout. Before goods reach consumers, 1D barcodes are also read by a handheld regular laser scanner. This scanner costs less than a 2D scanner.

How much data do 1D and 2D barcodes contain? A 1D barcode has limitations on data encoding capacity. A 2D or QR barcode holds a variety of information, encrypting images, website addresses, and other binary data. A 2D barcode is a series of 1D barcodes stacked atop one another.

2D barcodes are ideal on smaller items where a larger, 1D barcode won’t fit. Some examples of this include surgical instruments and circuit boards inside computers.

Laser Scanner and Image Reader Options for 1D and 2D barcodes

There are two different scan engine types (laser scanner versus imager) for interpreting barcode data. NOTE: many companies that offer technology for reading barcode data use “scanning” no matter the type of scan engine used.

Linear (1D) codes are scanned with 1D imagers. These units are less costly than 1D/2D imagers that can also be used for 1D scanning. A laser scan engine features a laser and mirror with a red light for scanning information. 1D barcode scanners can only interpret linear barcode scanning technology.

2D barcodes are only read by a camera-based imaging scanner. These Imagers come in two types – 1D only and 1D/2D. 2D barcode imagers can read both 1D linear and 2D barcodes. 2D imager versatility has seen them replacing 1D barcode scanners in many applications.

5 Ways a 2D Barcode System Beats a 1D Barcode System

1. Scanning Performance
Besides reading more data encryptions, 2D barcode imagers can read from any direction, at long ranges, and can interpret damaged or poorly printed barcodes. (Unlike 1D scanners.) 2D barcodes can even scan up to 50 feet away.

2. Scanning Versatility
2D barcodes can encode images, website addresses, sound, and other varieties of binary data. This data can be scanned and read regardless of database connectivity. 2D barcodes work with very small items where a traditional barcode label is too big. Images of documents and signatures can also be captured with a 2D barcode scanner.

3. Greater Data Capacity
2D barcodes use a matrix or pattern to encode data. These squares, dots, hexagons, and other shapes are much smaller than linear codes. They also hold significantly more data (thousands of characters) because the information is encoded in both the vertical and horizontal dimensions of the pattern.

4. Reduced Fraud
2D barcode imagers minimize fraud risk in shipping and delivery applications. These readers can easily and accurately capture signatures with simple image capture, allowing drivers to quickly expedite delivery workflow.

5. Improved Efficiency
2D barcodes provide productivity gains in many ways. 2D imagers reduce lost time spent reading bad barcodes and boost productivity in environments where reliability and flexibility are key. And because 2D image scanners are omnidirectional (scanning from any angle) they assure faster, more reliable scanning, reduced human error, and greater accuracy.

Which Barcode System Fits Your Enterprise Best?

Companies with multiple locations that utilize 1D barcode systems may delay upgrading to a 2D system due to cost when, in reality, 2D barcodes improve warehouse performance and generate money savings in the long run.

Today’s warehouse operations are built on speed and 2D barcode systems play an integral role in gaining that pivotal edge.

1D 2D Barcode Systems are of interest to all of the following: Warehouse and Distribution Management (including shop floor, picking and packaging personnel), Manufacturing/Inventory Management, Retail/Backroom Management, Transportation and Logistics, IT Departments, Quality Control and Supply Chain personnel, Packaging and Design Engineers.

Zebra and Imprint Enterprises 2D Barcode System: A Better Choice

Zebra is the proven category leader and best technology provider for 1D and 2D barcode systems. Zebra has over 30 years of experience and owns 44 patents. They offer a full spectrum of choices in scanners and printers, configurations, and overall end-to-end solutions.

As a comprehensive barcode solutions provider, Imprint Enterprises sells and deploys every aspect of what produces and reads a barcode. Imprint brings three decades plus experience to every 2D barcode system deployment.

Imprint has the application engineering know-how to get it done the right way so your transition will be seamless. Zebra also provides top-notch servicing of the barcode printing systems as well.

Want to learn even more about 1D and 2D barcode systems and have all that critical data right at your fingertips? Click here to download our 1D 2D Barcode ebook to discover even more advantages of today’s 1D 2D technology.

You can also Contact Imprint today to discuss all your options for 2D barcode systems from Zebra. For more information contact sales@Imprint-E.com or call (855) 745-4464 today.

 Now the talk of the industrial world is that there is a newer evolution in barcodes: 3D. There’s a lot of misconception running around about what a 3D barcode is. Misconceptions of 3D barcodes have actually been around for a while (at least since 2012). Let’s take some time to clear up some false information that is flying around, starting with some basics.

Q: WHAT IS A 1D BARCODE?

Q: WHAT IS A 2D BARCODE?

A: 2D barcodes created a faster and more efficient method of tracking stock and inventory than 1D could. 2D barcodes are scannable from any direction and orientation, even if the barcode is worn out and slightly damaged, interpreting the missing information accurately. 2D barcodes use patterns, shapes, and dots to encrypt as many as 2,000 characters, and are scannable up to 50 feet away. 2D barcodes can also contain images, website addresses, and binary data, allowing them to be independent of a database.

2D barcodes include PDF417, DataMatrix, QR Code, MicroPDF, and Aztec Code. These types of codes increase the integrity of the information contained in the 2D barcode, minimizing human error in data entry and the possibility for counterfeiting. 3D information is actually contained within 2D barcodes.

Q: WHAT A 3D BARCODE IS NOT.

Q: OK, SO WHAT IS A 3D BARCODE?

A: 3D barcodes are an upgraded version of 2D and are not a replacement. 3D barcodes look like 2D barcodes but differ in the fact that you can feel the bars and squares that are slightly protruding from the barcode. This form of barcode is typically engraved directly onto the surface of a product or onto a type of alloy that is then attached to the product.

3D barcodes are primarily used as an added security measure during the manufacturing of some pharmaceutical products and high-end jewels. This means that most people have not even encountered 3D barcodes.

To get a mathematical perspective of a 3D barcode, consider geometry. A 3D barcode would have data encrypted on a X, Y, and Z axis. 2D barcodes are encrypted on a X and Y axis. 1D barcodes are only encrypted on a X or Y axis. So then, 3D barcodes are encrypted with patterns, shapes, and dots for characters (X and Y axis) and have a raised pattern that can be physically felt (Z axis).

Q: WHAT ARE THE OPERATIONAL AND FUNCTIONAL DIFFERENCES BETWEEN THE 2D AND 3D BARCODE?

A: Aside from the normal use of barcodes (identification and tracking of manufactured items), 3D barcodes are typically used to identify goods that had been stolen. It is still unclear if there are any working examples of this method of identification as of the release of this blog post. The idea is that the 3D barcode can automatically alert the owner of the stolen item.

3D barcodes are supposed to be indestructible and are unaffected by color limitations in 2D barcoding. 3D barcode information is virtually impossible to modify once it has been coded during the manufacturing process. The enhanced security, durability, and removal of color limitations are the only operational and functional differences. 3D barcodes are only an upgraded version of 2D barcodes.

Q: WHAT KIND OF LASER SCANNER OR IMAGE READER DO I NEED TO READ A 3D BARCODE?

A: There is limited information as to if there are specific 3D barcode reader manufacturers at this early stage of use of 3D barcode technology. 3D barcodes still have the standard encryption of information contained in a 2D barcode. There are 2D barcode imagers that can read all types of data encryptions from any direction and at long ranges. An example is Honeywell’s Granit 191Xi, an industrial scanner that can read 1D and 2D barcodes, along with the SR61-HP, which includes the company’s fastest scanning engine. 

Keep in mind that 3D barcodes are simply an upgraded version of 2D barcodes for very specific clientele.

Q: WHAT IS THE MOST EFFICIENT AND ACCURATE BARCODE OPTION RIGHT NOW?

A: Unless you are manufacturing specific pharmaceuticals or high-end jewels, your company is better off sticking with 2D barcode imagers, which can read both 1D and 2D barcodes. Most companies incorporate both 1D and 2D barcodes into their labels, often at the request of customers or to meet industry-specific labeling standards (aerospace and automotive are examples of industry-specific).

2D barcodes used in manufacturing and supply chain applications has increased, as this scanning technology efficiently scans moving items on conveyor belts without worrying about scanner alignment. 2D barcodes are also ideal for imprinting on small parts that are associated with manufacturing, electronics, pharmaceutical, and medical equipment industries. Most industries are not requesting 3D barcode labeling technology… yet.

We have decades of experience in barcode solutions – from labels and printers, to readers and scanners.

Don’t be lead astray with misinformation about what 3D barcodes are. The most common misconception is that QR codes are 3D, which they are not. And adding different colors does not affect the dimensionality of a barcode, only the color array. Unless you are manufacturing very specific items in pharmaceuticals that are very expensive and highly susceptible to theft, it would be better to remain with 2D technology. 

Haven’t upgraded your barcode technology to 2D yet? Here are some reasons why 2D improves efficiency and saves money in the end.

In the first article of this two-part series, the most common causes of unreadable barcode issues were revealed. This article brings forth solutions to low contrast, quiet zone violations, damage distortion, incorrect symbology, wrong label/ribbon combination, and speed of printing problems.

A barcode label printer must be able to create uniformly light and dark elements across the entirety of a label.

Reflectivity and Contrast

A barcode label printer must be able to create uniformly light and dark elements across the entirety of a label. Any variations in the label substrates, harsh shadows, or reflections caused by lighting can cause a no-read or a mis-read.

This can be solved by using label substrates that aren’t highly reflective and offer enough contrast to the barcode itself. Adjust the printer to ensure the ribbon is evenly applied across the entire barcode label.

Ensure the barcode reading equipment you are using provides adequate lighting for proper reading. Imaging-based scanners for 2D barcodes have a higher tolerance for contrast.

Clean Quiet Zones

Minimize Damage and Distortion

Damage or distortion to a barcode can happen anywhere from printing, manufacturing, during shipping, and at the end user. You cannot always prevent damage from happening, but you can mitigate against it.

Alter the printing method, ribbon, adhesive, and label substrates to something that can better handle operating conditions, shipping, and environmental conditions. Use specific labels that are stronger and more durable for transportation and harsh environments.

There are substrates, print materials and adhesives designed to withstand abrasion, exposure to sunlight, or high levels of moisture without being damaged. ARMOR’s AXR EL thermal transfer ribbon, for example, is specially designed to provide sharp, durable barcodes on electronics and printed circuit boards that are resistant to soldering and cleaning processes used in that industry.

Verify Symbology

Use the Correct Label and Ribbon Combination

Using the correct label and ribbon combination to create a strong imaging for scanning. There are a variety of material, adhesives, and size options for barcode labels. Imprint offers 750 different types of stock labels from industrial leaders – thermal transfer, direct thermal, synthetic, and RFID are just a few of the options. Using the right combination will generate a stronger image that can hold up from begging to end-user.

Thermal barcode ribbons come in wax, wax/resin, and resin materials. Wax ribbon (paper-based material) is the most commonly used material due to its low cost and ease of use. Most applications will be well served by paper-based media unless you are in a rugged or high moisture environment. When using thermal transfer paper media, you will need to use a wax ribbon.

Wax/resin ribbon (polypropylene-based material) is a plastic material that is a great solution for applications that require a more rugged barcode label, as long as it is not being exposed to the outdoors or coming into contact with aggressive chemicals. Polypropylene is water-resistant and will not easily tear. When using thermal transfer polypropylene media, you will need to use a wax/resin ribbon.

Resin ribbon (polyester-based material) is the most rugged of materials you can use and is mostly used for very extreme environments. Applications involving outdoor use, harsh conditions, or exposure to chemicals are typically the environments in mind. When using thermal transfer polyester media, you will need to use a full resin ribbon.

Upgrade Printing Technology

Faster barcode label printing requires upgraded technology that can handle the heat generated by the speed of printing. Print head temperature must be balanced with print speed, but higher temperatures are not an exact compensation for higher print speed, and neither is lower print head temperature and slower print speed. You can always check your balance with a barcode label verifier.

If you can control the format and printing of the label, picket fence printing is the best way to go with faster printing. Printing the barcode in ladder orientation challenges the print head timing to get bar widths precisely right. Picket fence orientation is much easier for a thermal printer to achieve bar width.

Take Control of Your Barcode Labels

Unreadable barcodes do not have to be the bane of your company. You may have been experiencing fines and chargebacks, but you can take fix unreadable barcode issues with any of the solutions provided. Using proper techniques, verification technology, and printing technology will help to minimize unreadable barcode issues.

Faster barcode label printing requires upgraded technology that can handle the heat generated by the speed of printing.

Techniques and technology include ribbon and label substrates, checking specifications and label size, altering printing method, ribbon, adhesive, and label substrates, verifying barcode symbology, using the proper label and ribbon combination, and upgrading your technology for faster printing.

Imprint has the solutions you need to eliminate unreadable barcodes.

Contact Imprint today to discuss which solution is the best for you